We cannot solve our problems with the same thinking we used when we created them.

At Thompson-Boyd Manufacturing , we offer a variety of manufacturing services customized to your needs, from design to production. Our team of experts will work with you to ensure your project is completed to your satisfaction.

We take quality control seriously at Thompson-Boyd Manufacturing . Our manufacturing process includes multiple quality checks to ensure your products meet our high standards.

Our state-of-the-art manufacturing facility is equipped with the latest technology, allowing us to produce your products efficiently and accurately.

Need a prototype? We offer prototyping services to help you test your product before going into production.

We offer competitive pricing for all of our manufacturing services without compromising on quality. Contact us today for a quote.

We offer customizable packaging options to help your products stand out on the shelves. Let us help you create packaging that reflects your brand.

For a perfect perforation, always start with a solid foundation.

• Positioning is Key: Ensure the perforating rule is positioned on the plate in precise accordance with the artwork.
• The Right Tool for the Job: Double-check that you have the correct type and size of Thompson-Boyd rule to match the paper stock and desired finish.

 Problem: Paper is sticking to the teeth of the rule.

• Potential Solutions:
  • Adjust or replace the press grippers.
  • Lay a piece of clear tape over the perforating rule.
  • Apply a light silicone spray directly to the rule's teeth.

 Potential Solutions:

• Gradually increase the impression pressure.
• For tougher or thicker stock, switch to a Thompson-Boyd "High" series rule designed for a stronger bite.

• Potential Solutions: 
  • Reduce the impression pressure.
  • For more delicate stock, change to a Thompson-Boyd "Low" series rule.
  • Overlay the rule with a piece of clear film tape to soften the impression.

 Potential Solutions:

• Confirm you are using a hard, non-compressible blanket (3- to 4-ply is ideal).
• Check and systematically increase the impression pressure.
• If possible, try reversing the blanket or using the backside.
• Check if your press has spring-loaded cylinders, as some are designed to release pressure as a safety precaution, which may prevent a full perforation.

 Potential Solutions:

• Immediately reduce the impression pressure.
• Make sure you are using the correct rule height for the thickness of the paper stock.

Potential Solutions:

• Reduce the impression pressure.
• On high-speed web presses that generate significant heat, try overlaying the perf with ½” to ¾” masking tape to help secure it.

 Potential Solutions:

• Back off the impression pressure.
• Try using a center-mounted rule to distribute pressure evenly on both sides of the blade.

If you've worked through this guide and are still not getting the perfect result, our expert technical team is ready to assist. We have decades of hands-on pressroom experience to help solve your toughest challenges.

Call Thompson-Boyd Technical Support at 1-918-835-6510.