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Thompson-Boyd Manufacturing

Signed in as:

filler@godaddy.com

  • Home
  • Shop
  • Ferrell Bindery Carts
    • Ferrell Bindery Carts
    • Ferrell Bindery w Shelves
    • Ferrell Roll Carts
    • Custom Product Orders
  • Contact
  • About
    • Management Team
    • Company History
    • Services Offered
  • Common Issues
    • Can't find your part?
    • Trouble Shooting Guide
    • Product to Paper Guide
    • Installation Guide
    • Cutting Process
    • Scoring & Die Cut Issues
    • FAQ
  • Customer Information Form

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Scoring & Die Cut Issues Page

Expanding Your Capabilities: Applications & Tools

Thompson-Boyd IOC: Print, Die-Cut & Finish in a Single Pass

Eliminate costly, time-consuming offline finishing and revolutionize your workflow. With the Thompson-Boyd Inline Offset Cutting (IOC) system, you can print, die-cut, perforate, and crease in a single, seamless operation—directly on your offset press.


Our system uses chemically-etched, machined, flexible dies fitted with mounting bars specific to your press. This allows you to produce the highest quality finished products at normal press speeds, slashing turnaround times and increasing profitability. For repeat jobs, the die is ready for immediate use, saving you even more time.

Get a Quote

Perf Print Plus (PPP): The Ultimate In-Line Finishing System

All-in-One Production

All-in-One Production

All-in-One Production

Print, perforate, die-cut, and crease in a single, seamless operation.

Unmatched Speed

All-in-One Production

All-in-One Production

Operate at your press's full production speed without compromising quality.

Flawless Results

All-in-One Production

Fast & Easy Installation

Patented technology ensures your finished stock remains absolutely flat and perfectly registered.

Fast & Easy Installation

Fast & Easy Installation

Fast & Easy Installation

The modular system is designed for quick, intuitive setup and removal.

Protect Your Investment

Fast & Easy Installation

Protect Your Investment

The system design prevents any wear on expensive press blankets during perforation.

Cost-Effective

Fast & Easy Installation

Protect Your Investment

 

Drastically reduce labor costs, setup times, and the need for separate finishing equipment.

Effortless Installation & Operation

Effortless Installation & Operation

Effortless Installation & Operation

The PPP system is designed for simplicity and precision.

Mount the Foil: Mount the PPP-Foil just as you would a regular blanket.

Install the Base

Effortless Installation & Operation

Effortless Installation & Operation

Place the PPP-Base Set underneath the foil to compensate for cylinder undercut and tighten to specifications.

Apply the Tools

Effortless Installation & Operation

Protect the Cylinder

Adhere the self-adhesive tools (perforating rules, dies, etc.) directly onto the foil's integrated millimeter grid for perfect placement.

Protect the Cylinder

Protect the Cylinder

Protect the Cylinder

Apply the self-adhesive PPP-Protection Plate to the impression cylinder.

Set Pressure & Run

Protect the Cylinder

Set Pressure & Run

 Back off the impression pressure slightly more than the paper thickness. After running a few test sheets, increase the pressure in small increments until a perfect result is achieved. 

Core System Components

PPP-Base Foil

Advanced Applications

PPP-Base Foil

This high-tech foil is the foundation of the system. Its integrated millimeter grid provides a clear view for precise tool placement directly in the press. 

Each foil is supplied ready for use, with specifications matched to your individual press and blanket bars.

PPP-Base Set

Advanced Applications

PPP-Base Foil

Installed under the Base Foil, this set is custom-made for each press to guarantee perfect die-cutting and perforation results. 


The materials are selected for the correct hardness, and the components are supplied as a single unit to prevent slipping, even after repeated use.

Advanced Applications

Advanced Applications

Advanced Applications

Spot Ink & Coat Transfer

The PPP system goes beyond standard finishing, allowing for high-value inline enhancements.

Partial Ink Transfer

Complete System Accessories

Advanced Applications

Save time and lower production costs by bringing complex ink work in-house. The system is perfect for applying specialty inks like aromatic, metallic, or scratch-off inks with precise control.

Spot Coat Transfer

Complete System Accessories

Complete System Accessories

Eliminate the need for special templates or coating blankets. Using a self-adhesive blanket on the PPP-Foil, you can apply spot varnish or coatings quickly, with minimal downtime and no wear on your standard press blankets.

Complete System Accessories

Complete System Accessories

Complete System Accessories

Perforating Rules (Centered or Side): 6, 8, or 12-TPI

Micro-Perforation Rules (Centered): 30 or 50-TPI

Cutting Rules (Centered or Side)

Scoring Rules and Matrix

Self-Adhesive Blankets for Spot Coating

Protection Plates for Impression Cylinders

Custom-Made Dies for any application

How Perf Print Plus Works

PPP-Base Foil with Integral Millimeter Foil

PPP-Base Foil with Integral Millimeter Foil

PPP is easy to operate. Just follow these steps:

  • Simply mount the PPP-Foil as a regular blanket.
  • Put the PPP-Base Set underneath the foil and tighten to the recommended specifications.
  • Stick the self-adhesive tools (perf rules, dies or blanket) to the foil.
  • Stick the self-adhesive PPP-Protection Plate to the impression cylinder.
  • Back off the pressure at least 0.1 mm more than the paper thickness and run a few sheets through the press.
  • Increase pressure by small increments until a perfect perforation is achieved.

PPP-Base Foil with Integral Millimeter Foil

PPP-Base Foil with Integral Millimeter Foil

PPP-Base Foil with Integral Millimeter Foil

The Base Foil is for use in machines with a single or double impression cylinder circumference.

Advantages include:

  • Easy to install
  • Easy to store
  • Clear view of the integral millimeter foil in the press
  • Prepared and supplied ready for use in accordance with the individual press and blanket bar specifications

PPP-Base Set

PPP-Base Foil with Integral Millimeter Foil

Protect the Cylinder

PPP-Base Set is installed under the Base Foil to compensate for cylinder undercut.

Advantages include:

  • Versatile
  • Made specific for each press, ready for immediate use
  • Supplied as a single unit – the individual components cannot slip even when used repeatedly
  • Materials selected in the correct hardness to guarantee perfect die-cutting and perforation results
  • Edged for simple and quick installation in the cylinder channel

Protect the Cylinder

Protect the Cylinder

Protect the Cylinder

Apply the self-adhesive PPP-Protection Plate to the impression cylinder.

Set Pressure & Run

Protect the Cylinder

Set Pressure & Run

 Back off the impression pressure slightly more than the paper thickness. After running a few test sheets, increase the pressure in small increments until a perfect result is achieved. 

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