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      • Ferrell Bindery Carts
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    • About
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      • Scoring & Die Cut Issues
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Thompson-Boyd Manufacturing

Signed in as:

filler@godaddy.com

  • Home
  • Shop
  • Ferrell Bindery Carts
    • Ferrell Bindery Carts
    • Ferrell Bindery w Shelves
    • Ferrell Roll Carts
    • Custom Product Orders
  • Contact
  • About
    • Management Team
    • Company History
    • Services Offered
  • Common Issues
    • Can't find your part?
    • Trouble Shooting Guide
    • Product to Paper Guide
    • Installation Guide
    • Cutting Process
    • Scoring & Die Cut Issues
    • FAQ
  • Customer Information Form

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Product to Paper Guide

 

Choosing the right rule is critical for a flawless finish. This guide provides the basic criteria for selecting the ideal Thompson-Boyd perforating or scoring rule for your specific job.

Please note that multiple factors can affect the perfect rule choice, including the specific brand of paper, press type, and application techniques. When in doubt, our expert technical team is here to help.

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Perforating Rules

Standard Rules for Paper

Standard Rules for Paper

Standard Rules for Paper

  •  Rule Heights: .017" to .021"
  • Recommended For:
  • All bond papers
  • Carbonless paper
  • Offset weights up to 60-pound

Rules for Card Stock

Standard Rules for Paper

Standard Rules for Paper

  • Rule Height: .024"
  • Recommended For:
  • 90-pound and 110-pound index
  • 65-pound cover
  • 70-pound offset and heavier

Micro-Perf Rules

Standard Rules for Paper

Special Low & High Rules

  •  Rule Heights: .022" to .029"
  • Recommended For:
  • All bond and carbonless papers
  • Up to 80-pound cover stock
  • 10- to 12-point card stock

Special Low & High Rules

Scoring Rules for Card Stock

Special Low & High Rules

  • For unique applications, special rule heights are available from as low as .0125" to as high as .035".
  • Lower heights are excellent for lightweight and delicate stocks.
  • Higher heights are effective for heavy-duty applications, such as:
  • 67-pound vellum
  • 10- to 12-point stocks
  • 80-pound cover stock

Scoring Rules for Paper

Scoring Rules for Card Stock

Scoring Rules for Card Stock

  • Rule Height: .0155"
  • Recommended For: All standard paper weight stocks.

Scoring Rules for Card Stock

Scoring Rules for Card Stock

Scoring Rules for Card Stock

These rules are specifically designed to reduce cracking on coated stocks.

  • Rule Height: .024"
  • Recommended For:
  • All coated stocks up to 10- to 12-points
  • Enamel and cast-coated paper
  • 80-pound cover stocks

Special Low & High Scoring Rules

Understanding TPI (Teeth Per Inch) & Tear Resistance

Understanding TPI (Teeth Per Inch) & Tear Resistance

  •   Special scoring rules are available from .0125" to .029".
  • Lower heights work well on lightweight stocks.
  • Higher heights are effective for the toughest scoring jobs, including:
  • Coated paper above 12-point
  • Heavier enamel or cast-coated stock
  • Heavy cover stocks

Understanding TPI (Teeth Per Inch) & Tear Resistance

Understanding TPI (Teeth Per Inch) & Tear Resistance

Understanding TPI (Teeth Per Inch) & Tear Resistance

 The TPI of a perforating rule determines how easily the final product will tear. The behavior changes between standard and micro-perforations.

Standard Perforation (3 - 16 TPI)

Understanding TPI (Teeth Per Inch) & Tear Resistance

Standard Perforation (3 - 16 TPI)

With standard perf, a higher TPI count results in a stronger, harder-to-tear perforation.

  • 12-16 TPI: Hard to tear. Often needs to be folded first. Ideal for mailers or documents that require durability.
  • 8 TPI: Medium tear. A good general-purpose option. 
  • 6 TPI & Lower: Easy to tear. Stocks above 8 pt. will separate with very little effort. Ideal for tickets and coupons.

Micro-Perforation (30 - 50 TPI)

Micro-Perforation (30 - 50 TPI)

Standard Perforation (3 - 16 TPI)

With micro-perf, the rule is reversed: a higher TPI count creates a finer, easier-to-tear perforation that leaves a cleaner edge.

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